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Custom insulation mattresses

Custom-made insulation mattresses for the toughest industrial applications

Our universal insulation mattresses offer the ideal solution in many situations, but we understand that in complex or heavy industrial environments, strict standards sometimes apply that cannot be met by standard solutions. That is why we also offer custom insulation mattresses that are fully tailored to the unique challenges of your situation.

Why choose custom-made insulation mattresses?

For industrial applications where standardized solutions are not sufficient, our custom insulation mattresses offer the perfect solution. Whether you need unusual shapes, extreme temperatures, or special installation requirements, we manufacture custom mattresses in our own factory to perfectly match your needs. An industrial insulation mattress not only ensures maximum safety and efficiency, but also long-term savings on operating costs through higher energy leakage prevention.

Advantages of custom insulation mattresses:

  • Temperature resistance up to 1050°C for optimal protection against extreme conditions, increasing the safety of your employees and equipment.
  • Perfect fit: Custom-made insulation that not only fits well, but also ensures targeted heat retention and better thermal performance.
  • Cost-effective: Thanks to the durability and long service life of the mats, you reduce the frequency of replacements and maintenance costs.
  • Safety guaranteed with Class A fire resistance and antistatic insulation mattresses for environments where static electricity is a risk.
  • Customization in our own factory for the perfect fit and various fastening options, such as stainless steel hooks, straps, or buckles, ensure flexible installation.
  • Full service including measuring, manufacturing, and installation on site.

Highly versatile in a wide range of sectors

In order to meet the diverse requirements of (heavy) industrial applications, where universal solutions are not sufficient, we also produce custom-made insulation mattresses. With a temperature resistance of up to 1050°C, our industrial mattresses can even be used in the most demanding sectors, including:

  • Petrochemical industry
  • Chemical industry
  • Power plants
  • Shipping and offshore industry
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Custom-made insulation mattresses for specific needs

The high-quality materials and robust finish make our custom insulation mattresses resistant to a wide range of weather conditions. They can be used, for example, to insulate storage tank and vessel fittings, where standard solutions are often inadequate. Our custom solutions also provide durable and effective insulation for engines, generators, compensators, and distributors, regardless of whether they are located inside an installation hall or outside on site.

In addition, our industrial mattresses can be used on process installations, machines, pipes, and fittings, where they ensure more efficient results, better thermal insulation, and protection against external influences. We can even design insulation mattresses for silencers, expansion joints, and other complex molded parts to meet the specific requirements of the harshest industrial environments.

Composition of the insulation mattresses

Our insulation mattresses are manufactured using technical fabrics that can withstand temperatures of up to 1050°C, ensuring that they provide the right thermal protection for your installations, even under extreme conditions. Depending on your specific requirements, we select the most suitable thermal insulation material to deliver the desired performance. We also offer antistatic insulation mattresses, which are specially developed for environments where static electricity is a risk.

We use only the most suitable materials in the composition of our mattresses. For our customised solutions, we can use various fabrics for the inside and outside of the mattresses, so that they perfectly match the requirements of your installation.

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Fitting custom-made insulation mattresses

In addition to the material of the insulation mattresses themselves, proper fastening and closure are also very important in order to achieve the desired thermal insulation effect. An important aspect of effective thermal insulation is the correct fastening of the mattresses. The tighter and better the insulation mattress fits the part to be insulated, the more effective the insulating result will be and the greater the contribution to energy savings.

That is why we offer various fastening options, including stainless steel hooks, straps and buckles, as well as high-temperature Velcro, which ensure that the mattresses are securely and safely fastened. Depending on your situation, you can choose the fastening that best suits your situation and the specific requirements of the component to be insulated. If periodic maintenance is required, the ideal choice is a fastening method that allows the insulation to be removed quickly and easily.

How does our customisation process work?

We take care of the entire process, from measuring and manufacturing to installing the insulation mattresses on site. Thanks to our in-house mattress manufacturing facility and production capacity, we can respond quickly and flexibly to your specific requirements. The process starts with you: we work closely with you to identify the exact requirements and conditions of your project. Our experienced staff use their expertise to design and manufacture insulation mattresses that perfectly fit the shape and size of your equipment. We then take care of installation on site, offering the option of attaching the mattresses ourselves, depending on the type of project and your requirements. This ensures you always get the solution that best suits your situation and working methods.

Need an insulation mattress?

Are you looking for custom insulation mattresses for your industry? Our team is ready to help you find the best solution for your insulation needs. Fill in the form below and we will contact you as soon as possible for a no-obligation consultation.

Request a consult about custom-made insulation mattresses

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